Plastisol screen printing is a technique that uses plastisol ink, a PVC-based ink, in the screen printing process. The ink contains PVC particles suspended in a liquid plasticizer, which gives it a thick and smooth texture.
In this method, the plastisol ink is applied onto the substrate (such as fabric or paper) through a mesh screen. The ink sits on top of the material rather than being absorbed into it, as it doesn't air dry or evaporate like water-based inks. Instead, it requires heat curing to set the ink onto the fabric permanently.
After the ink is applied, the printed material is passed through a conveyor dryer or heat press, which heats the ink to around 320°F (160°C) for a specific period. This curing process causes the PVC particles in the plastisol ink to melt and fuse together, forming a durable and flexible bond with the fabric.
Plastisol screen printing is popular for its vibrant colors, ability to produce opaque prints on dark fabrics, and durability after curing, making it a preferred choice for many apparel and textile applications.
Discharge Printing is a technique used to print designs on garments, especially on darker-colored fabrics. Unlike traditional screen printing that adds ink on top of the fabric, discharge printing involves removing the dye from the fabric itself to create the design.
Here's how it works:
Preparation: A discharge ink, containing a bleaching agent, is used instead of traditional pigmented ink. This ink is applied onto the fabric.
Activation: The printed area is exposed to heat, usually via a conveyor dryer or heat press. This heat activates the discharge agent in the ink.
Dye Removal: The activated discharge agent works by removing or bleaching the dye from the fabric, creating the desired design or pattern. The removed dye is often replaced by the color of the fabric itself or can be overprinted with pigment inks for colored designs.
Discharge printing results in a softer feel compared to traditional screen printing because it doesn’t add additional layers of ink on top of the fabric. It also allows for vibrant designs on dark-colored fabrics while maintaining the breathability and comfort of the garment.
Small Business Packages
Our small business packages are perfect for all size business
Step 1: Upload your logo and pick the colors you want.
Step 2: Check out with our guaranteed secure checkout method.
Step 3: Approve your digital mock up which will be sent within 48 hours or less.
Step 4: Sit back and relax and wait for your new items!
How long does it take to ship?
Once an order is placed then we work quickly to get you a digital mock up to send to you for approval. Once the mock up is approved then you can expect your items to be shipped within 10-14 business days.
If you would like Rush Production then you can select that on the product page for an upcharge.
How can I contact you
There are multiple ways to contact us:
You can fill out the form on the bottom of the product page.
You can email us at info@coastlandprintco.com
You can call us at 336-571-0220 between 9am and 4pm EST.
We will do what ever we can to make sure your orders go smoothly.
How can I place a reorder?
It's easy!
Just email us at info@coastlandprintco.com with your previous order information and any extra information that you may have and we will duplicate your order for you.
